Overview: Prototype and Production Machining
High Gear Specialties, Inc. combines advanced technology and high productivity for use in a wide variety of applications.
CNC Mill Turning Centers
- Two (2) MAZAK Integrex 100 5-Axis Machining Centers
- Capacities:
- o Maximum Swing / Machining Diameter: 18.5in / 469mm
- o Maximum Bar Work Diameter: 2.0in / 51mm
- o Maximum Machining Length: 28.9in / 734mm
- Main and Second Spindle:
- o Chuck Size: 6in / 152mm
- o Main Spindle Maximum Speed: 6,000 rpm
- o Spindle Motor Output (30 Minute Rating): 11kW / 15.0hp
- Milling Spindle:
- o B-Axis Travel: 225 degrees
- o Magazine Capacity: 40 Tools
- o Live Tooling Maximum Speed: 20,000 rpm
- o Live Tooling Motor Output (20 ED Rating): 6kW / 8hp
- Feed Axes:
- o Travel (X Axis): 14.17in / 360mm
- o Travel (Y Axis): 4.72in / 120mm
- o Travel (Z Axis): 30.87in / 784mm
- LNS Quick Load Magazine Loader
MAZAK Nexus QuickTurn 250
- Capacities:
- o Maximum Swing: 27.4in / 696mm
- o Maximum Machining Diameter: 14.96in / 380mm
- o Maximum Bar Work Diameter: 3.1” / 80mm
- o Maximum Machining Length: 23.8in / 603mm
- Main Spindle:
- o Chuck Size: 10in / 254mm
- o Maximum Speed: 4,000rpm
- o Motor Output (30 Minute Rating): 35hp / 26kW
- Second Spindle:
- o Chuck Size: 6in / 152mm
- o Maximum Speed: 4,000rpm
- o Motor Output (30 Minute Rating): 35hp / 26kW
- Turret (Upper):
- o Number of Tools: 12
- o Tooling Maximum Speed: 6,000rpm
- o Motor Output (1 Minute Rating): 10.0hp / 8kW
- Feed Axes:
- o Travel (X Axis): 9.2in / 234mm
- o Travel (Y Axis): 3.93in / 100mm
- o Travel (Z Axis): 24.6in / 626mm
- o Travel (W Axis): 27.0in / 686mm
- LNS Quick Load Magazine Loader
MAZAK Nexus QuickTurn 200
- Capacities:
- o Maximum Swing: 27.4in / 696mm
- o Maximum Machining Diameter: 14.96in / 380mm
- o Maximum Bar Work Diameter: 2.5in / 66mm
- o Maximum Machining Length: 18.73in / 475mm
- Main Spindle:
- o Chuck Size: 8in / 203mm
- o Maximum Speed: 6,000rpm
- o Motor Output (30 Minute Rating): 35hp / 26kW
- Second Spindle:
- o Chuck Size: 6in / 152mm
- o Maximum Speed: 4,000rpm
- o Motor Output (30 Minute Rating): 35hp / 26kW
- Turret (Upper):
- o Number of Tools: 12
- o Tooling Maximum Speed: 6,000rpm
- o Motor Output (1 Minute Rating): 10.0hp / 8kW
- Feed Axes:
- o Travel (X Axis): 9.2in / 234mm
- o Travel (Y Axis): 3.93in / 100mm
- o Travel (Z Axis): 24.6in / 626mm
- o Travel (W Axis): 27.0in / 686mm
- LNS Quick Load Magazine Loader
CNC Machining Centers (Milling)
MAZAK NEXUS 410A Vertical Machining Center
- Maximum Travel:
- o X Axis: 30.0in / 762mm
- o Y Axis: 16.0in / 406mm
- o Z Axis: 20.0in / 508mm
- Equipped with Mazatrol Matrix
- Nexus CNC Providing Conversational or EIA Programming our Advanced Technology
- Productivity- and Performance- Enhancing Intelligent Machine Features
- High Accuracy and Productivity for a Variety of Industrial Applications
- Easy Integration of Articulated Robots for Process Automation
- Rotary/Tilt Tables
- High-Speed Machine Configurations
- Work Sizes up to 20in by 44 in and tolerances to 0.0001in
ACCUMILL Vertical Mill
- Maximum Travel:
- o X Axis 23.5in / 597mm
- o Y Axis: 15.5in / 393mm
- o Z Axis: 17.0in / 431mm
- Open Platform Mill Equipped with Centroid CNC Controller, Perfect for Prototype Work
- Robust Design and Construction is Ideal for the Most Demanding Metal Cutting Challenges
Manual Lathes
- Birmingham Engine Lathe
- 12in Swing Diameter/ x 36in Between Centers
- Ponar TUR63 Engine Lathe
- 24in Swing Diameter / 6.5ft (2000mm) Between Centers
Support Equipment
- Miller Tig Welder
- Helicoil Insertion and Hardware Presses
- Fixturing, Tooling and Work Holding Equipment and Accessories
- Custom-Built Tool Holder Storage
- Vibratory Tumblers
- Hydraulic Press
- Deburring and Parts Washers
- Engineering and Design Center
- SolidWorks CAD Software and CAMWorks
- STEP, IGES, DXF, DWG and Other File Exchange Capabilities
- Optical Comparator with DRO
- Pin Gauges, Micrometers, etc.
- Granite Surface Plate with Vertical Height Gauge
- FDM 3D Printer for Prototyping (10in x 10in x 10in / 256mm x 2